STAGE 05 OF 06

Tooling & Molding

Precision mold engineering and production molding under one roof — so mold design, machining and trial molding stay perfectly aligned.

P20 DIE · CENTER SPRUE · GUIDE-PIN LOCKING
PRECISION MOLD ENGINEERING SOLUTIONS

From DFM to mass production support.

We engineer high-precision compression molds, injection molds, multi-cavity molds and PU casting tools for elastomeric parts. Complete engineering support runs from product analysis and DFM optimization through mold development, trial molding and mass-production support.

Design

Custom mold design

Each mold is designed around your part geometry, cycle-time targets and flash-control requirements — cavity layout, gating, venting and heating all engineered before steel is ordered.

Fabrication

CNC tooling fabrication

3-axis CNC milling, turning, EDM and surface grinding of P20 / H13 tool steels. Machined, fitted, spotted and validated in-house before first trial.

Production

Molding capabilities

Compression & transfer molding for rubber, hot casting for PU, and injection molding for TPU/TPE — with in-process temperature and cure monitoring.

WHY ONE ROOF MATTERS

In-house tooling + in-house molding = faster iterations.

  • Shorter iteration cycles — mold corrections happen meters from the press, not weeks away.
  • Cost that reaches your bottom line — optimized cavity layout and cycle time cut scrap and per-part cost.
  • Validated before mass production — every mold is trialed and its first-article parts measured and tested.
  • Process-matched tooling — compression, transfer, injection or casting: the tool is designed for its process from day one.

Tooling specs

Mold types2-plate, 3-plate, multi-cavity, transfer
Tool steelsP20, H13, EN31, S7
Max mold size800 × 600 mm
Machining tolerance±0.01 mm
Processes servedCompression / Transfer / Injection / PU casting
Trial & FAIIncluded with every tool
PROCESS SELECTION

Which process fits your part?

ProcessBest forMaterialsVolume
Compression moldingBushes, pads, bumpers, AV mountsNR, SBR, EPDM100 – 50k /yr
Transfer moldingRubber-to-metal bonded partsNR, EPDM1k – 100k /yr
Injection moldingPrecision, high-repeatability partsTPU, TPE10k – 1M /yr
PU hot castingHigh-load, abrasion-critical partsPU (TDI/MDI)10 – 10k /yr
STANDALONE MANUFACTURING SERVICES

CNC Machining & 3D Printing — with or without a mold.

Beyond mold making, our machining and printing cells run as independent services — for machined metal parts to drawing, rapid prototypes, and mold trial patterns.

3-AXIS CNC · ±0.01 mm
SUBTRACTIVE

CNC Machining

Milling, turning and precision machining of tool steels, mild steel, aluminium and engineering plastics — prototypes to production batches.

Processes3-axis milling · turning · EDM · grinding
Toleranceup to ±0.01 mm
MaterialsP20, H13, D2, EN31, 1018/1045/4140, SS, Al
Lead timefrom 5 working days
Inspectiondimensional report with every batch
Quote machined parts →
FDM · SLA · SLS — FROM 48 h
ADDITIVE

3D Printing

FDM, SLA and SLS printing for functional prototypes, fit-check parts, mold trial patterns and flexible TPU test pieces — before any steel is cut.

ProcessesFDM · SLA (resin) · SLS (nylon/TPU)
Accuracy±0.2 mm (FDM) · ±0.1 mm (SLA)
MaterialsPLA, ABS, PETG, resin, PA12, TPU 95A
Lead timefrom 48 hours
Best forprototype-before-tooling risk reduction
Quote printed parts →

Why it matters: printing a ₹2,000 prototype before cutting a ₹2,00,000 mold catches fit and function issues while they are still cheap. We fold this into every tooling project — or sell it standalone.

OPTIONAL — REQUEST A QUOTE

Quote tooling, molding or machined metal parts

Molds, dies and precision-machined metal components — attach your drawing or 3D model and we quote tool cost, part price and lead time.

Attach drawing / model / spec
PDF, DWG, STL, STEP, SLDPRT, ZIP

We respond within one business day. Or use the full quote page.